Forks and pallet condition: preparing correctly for load handling
Whether a load can be picked up safely does not depend on fork length alone. Fork cross-section or thickness, spacing and condition are also decisive, as are the design of the pallet or load carrier and the distribution of the goods. The complete combination must therefore be assessed before work begins.
Key points at a glance
- Check the length, cross-section or thickness, spacing and condition of the forks.
- Check the dimensions, entry points and condition of the pallet or load carrier.
- Assess load distribution and the load centre, and confirm the specific combination using its markings and documentation.
Assess forks, load carrier and load together
The forks must be suitable for the intended load handling task and be in proper condition. Damage to forks or locking devices can compromise safe use. Affected components must be taken out of service and inspected professionally in accordance with the operator and manufacturer requirements; no universally valid numerical wear limits should be inferred.
A pallet that appears to fit is not automatically suitable. Its dimensions, fork openings and entry points must match the forks, while the load must be stable and distributed with its centre of gravity taken into account. Suitability can only be confirmed from the markings and documentation for the specific forks, fork carriage, forklift, pallet and load, together with the mandatory company inspections.
Check the complete load handling setup before use
Cross-check the forks, fork carriage, forklift, load carrier and actual load against the relevant markings and documents. If there is damage, missing information or an unstable load, work must not continue until the required inspection has been completed.
Frequently asked questions about forks and pallet condition
Is the correct fork length enough?
No. Fork cross-section or thickness, spacing and condition must also be checked, together with the entry points, load distribution and load centre.
What should be checked on a pallet?
Check its dimensions, fork openings, entry points, load-bearing structure and visible condition. The load must also be stable, correctly distributed and suitable for the specific pallet.
Can work continue with damaged forks or pallets?
Not without the required assessment. Damaged forks, locking devices or pallets, as well as unstable loads, must be taken out of service and inspected in accordance with the operator and manufacturer rules.
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